Efficient Production Control in the Food Industry with DASYLab SPS Edition

Food production places high demands on precision, quality assurance, and efficiency. Even the smallest deviations in fill quantities or machine downtimes can have a significant impact on the production process and a company's profitability. The DASYLab SPS Edition software offers a powerful and flexible solution for optimizing and monitoring production workflows – without any programming knowledge required.

Precise Data Acquisition and Logging

A key advantage of the DASYLab SPS Edition is its ability to read out and analyze control data from PLC systems. In the food industry especially, seamless logging of fill quantities is essential. The software can log even minimal deviations in weight from defined fill quantities, allowing adjustments to the production process to be made early on.

In addition to automatic data acquisition, the DASYLab SPS Edition also allows the integration of manually added quantities. These values are stored together with the automatically recorded production data and can be analyzed at any time. This enables precise documentation of the raw materials used, which is particularly important for quality assurance and traceability.

Machine Utilization and Downtime Analysis

Another important feature of the software is the ability to record the usage times of individual machines throughout the day. This information provides valuable insights into the utilization of production lines and helps uncover inefficiencies or potential for optimization.

DASYLab also enables comprehensive downtime analytics. When machine downtimes occur, data before and after the downtime can be captured and automatically documented. The software can display error messages and suggested solutions, allowing machine operators to react quickly. Technicians benefit from improved troubleshooting, which helps minimize downtime.

Flexibly Customizable User Interface

A standout feature of the DASYLab SPS Edition is its modular configuration. Without any programming knowledge, users can create individual operating interfaces and visualize plant data. This gives production managers and machine operators a constant overview of machine status, production volumes, and any deviations.

Conclusion

The DASYLab SPS Edition offers the food industry a powerful solution for optimizing production processes. Through automated acquisition of PLC data, flexible documentation of manually added ingredients, analysis of machine runtimes, and optimized downtime logging, companies can increase efficiency, minimize sources of error, and ensure seamless quality assurance. Thanks to its intuitive usability, DASYLab can be deployed even without extensive IT knowledge – an ideal solution for modern food production.

Further information: DASYLab SPS Edition

Efficient Fault Analysis, Long-Term Monitoring, and Commissioning of Hydropower Plants with DASYLab SPS Edition

The hydropower industry faces numerous challenges, particularly in fault detection, long-term monitoring, and plant commissioning. The DASYLab SPS Edition software offers a powerful and flexible solution to streamline these processes efficiently and minimize operational downtime.

Fault Detection with DASYLab SPS Edition

Modern hydropower plants consist of complex control and regulation systems. Faults within these systems can lead to unexpected downtime or even severe damage. The DASYLab SPS Edition enables detailed real-time data acquisition, allowing sources of error to be identified quickly.

• Live data analysis: The software visualizes sensor data and control signals in real time, so anomalies are detected immediately.

• Logging and trend analysis: Historical data can be analyzed to identify recurring problems and take preventive action.

• Alarm triggering: Individually configurable threshold values enable automatic alerts in critical conditions.

Long-Term Monitoring for Operational Optimization

Continuous monitoring of operating data is essential for increasing the efficiency of a hydropower plant and avoiding unplanned downtime.

• Long-term data recording: The software allows long-term data to be stored and analyzed to identify trends and support informed decision-making.

• Condition monitoring: By combining sensor data such as temperature, pressure, and vibration, deviations from normal operation can be identified at an early stage.

• Remote monitoring: Networking capability allows even remote plants to be monitored, enabling early response to potential issues.

Efficient Commissioning of New Hydropower Plants

Commissioning a new plant requires precise coordination of all components. The DASYLab SPS Edition significantly simplifies this process:

• Real-time visualization during commissioning: All relevant measured values can be displayed live to ensure error-free calibration.

• Comparison of target and actual values: By linking with PLC controls, deviations can be detected and corrected directly.

• Documentation of the startup process: Automatic logging of all measured values ensures seamless documentation and simplifies later optimization.

Conclusion

With the DASYLab SPS Edition, hydropower plant operators gain a powerful tool that greatly simplifies fault detection, long-term monitoring, and commissioning. Real-time data analysis, automatic alerting, and flexible integration with PLC systems help minimize operational downtime and increase efficiency. This makes the software a valuable asset for the sustainable and economical use of hydropower.

Further information: DASYLab SPS Edition

In the latest release we improved the PLC driver and the clarity in worksheets.

• Optimized PLC drivers with higher sampling rates
• Extended block sizes for finer resolutions
• S7 module enables synchronization with other devices and drivers
• Optional password storage for TIA communication

What's new in DASYLab 2022?